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The triumphant saga of efficient Industrial Gas Tank Level Monitoring

Andrae Navaratne

 

In the realm of industrial operations, efficient resource management is paramount to minimize production downtime but also significantly enhance workplace safety.

Gas Tank Level Monitoring
Gas Tank Level Monitoring
  • Client: One of the Largest Industrial Gas Supply Plant in Australia

  • Technology: LoRaWAN

 
Nitrogen, Oxygen, Carbon Dioxide, and Argon are of the key industrial gases, which we offer a unique monitorignsolution for them.

Our client confronted a pressing challenge in monitoring industrial gas tank levels accurately. As their production relied heavily on a steady supply of gases, imprecise measurements led to production bottlenecks and compromised safety. The client's search for a reliable solution led them to Ellenex Solutions for Gas. The industrial gas supply plant grappled with maintaining optimal gas levels in their industrial tanks. Manual monitoring was not only labor-intensive but also posed significant safety risks due to the nature of the gases involved. Inaccurate readings caused production delays, impacting the plant's overall efficiency and profitability. Ellenex's Pressure Monitoring Solution emerged as the transformative answer to the client's challenges. Two standout features paved the way for success:

  • Sensor Technology: Ellenex's PTS2-N: Industrial Pressure Sensor - Standard Model was strategically placed on each gas tank. These high-precision sensors were used to convert the pressure to level. This approach ensured accurate readings even in challenging industrial environments.

  • Cloud-Based Monitoring: The Ellenex Software Platform provided real-time data visualization and analysis. Plant managers could access tank-level information remotely, enabling proactive decision-making and optimizing gas procurement processes.

Implementing a solution of this nature came with its share of challenges. Ensuring the sensors' functionality in such environments, along with calibrating them to accommodate varying gas densities, demanded meticulous engineering. Ellenex's dedication to tailoring the solution to the plant's unique needs was the cornerstone of overcoming these challenges. The client's partnership with Ellenex was characterized by collaboration and synergy. Ellenex worked closely with the client’s engineering team to ensure seamless integration. The outcomes were remarkable: a reduction in production downtime, an increase in production output, and an enhanced safety record through near real-time monitoring.


ellenex solution for oxygen gas cylinder pressure and level monitoring
ellenex solution for oxygen gas cylinder pressure and level monitoring

The triumphant saga of the gas supply plant underscores the role of innovation in industrial progress. Ellenex's Industrial Gas Tank Level Monitoring solution not only resolved immediate challenges but also fortified the plant's capacity for sustained growth. This use case exemplifies the potential of cutting-edge technology to catalyze transformation in established industries, championing efficiency, safety, and profitability. As industries continue to evolve, solutions like Ellenex's are pivotal in fostering prosperity while adhering to the stringent demands of industrial operations.

 


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  • Air Compressor Operation Monitoring

  • Asset Cathodic Protection Monitoring

  • Asset Temperature Monitoring

  • Boilers Pressure and Temperature Monitoring

  • Building Structural Health Monitoring

  • Chemical Tanks Level Monitoring

  • Data Centre and Clean Room Pressure Monitoring

  • Diesel Delivery Management

  • Differential Pressure Monitoring

  • Dump Truck Overload and Operation Monitoring

  • Dust Collection System Monitoring

  • Farm Fish Operation Monitoring

  • Flood Monitoring

  • Frozen Food Delivery Management

  • Grain Silo Level Monitoring

  • HVAC Air Filter Performance Monitoring

  • HVAC Airflow Monitoring

  • Hydraulic Systems Overload Monitoring

  • Industrial Gas Cylinders Level Monitoring

  • Industrial Water Meters Digitalisation

  • Land Movement Monitoring

  • Liquid Storage Tank Level Monitoring

  • Manhole Blockage Monitoring

  • Milk Tank Level Monitoring

  • Negative Pressure Monitoring

  • Operational System Digitalisation

  • Pipe Temperature and Pressure Monitoring

  • Pump Pressure Monitoring

  • Rain Level Monitoring

  • Remote Diesel Tank Level Monitoring

  • Soil Moisture Monitoring

  • Trucks Overload Monitoring

  • Underground Water Pipeline Pressure Monitoring

  • Waste Liquid Delivery Management

  • Wastewater Pipe Pressure Monitoring

  • Water Filter Performance Monitoring

  • Water Quality Monitoring

  • Water Supply Monitoring

  • Water Tank Level Monitoring

  • Water Wells Level Monitoring

Key pre-configured Industrial IoT solutions

Main Industrial IoT Sensors: 

  • PTS2: Industrial Pressure (0.2bar to 1,000bar)

  • PTC2: Corrosive Resistant Pressure

  • PTD2: Pressure Sensor with Built-in Temperature Sensor

  • PTDH2: High Temperature Pressure and Temperature Sensor

  • PTG2: Pressure with Built-in GPS

  • PTS3: IP68 Pressure Sensor

  • PTF2: Flush Type Pressure Sensor

  • PTF2: Thich film Flush type Pressure

  • PTE2: Earth Pressure Sensor

  • PDS2: Industrial Differential Pressure Sensor

  • PDG2: DP with Built-in GPS

  • PDT2: Ultra Low Range Air Pressure and Temperature

  • PLS2: Submersible Level (1m to 200m range)

  • PLC2: Corrosive Resistant Level (Titanium)

  • PLD2: Level Sensor with Built-in Temperature

  • PLG2: Level Sensor with Built-in GPS

  • PLS3: Submersible Level Sensor with IP68 Housing

  • PLM2: Well Level Sensor (15.8mm Sensor Head, 2in Housing)

  • PLMD2: Well Level and Temperature Sensor

  • TTS2: Industrial Temperature Sensor

  • TTG2: Temperature Sensor with Built-in GPS

  • TTS3: Temperature Sensor with IP68 housing

  • TTS2: Pipe Temperature Sensor

  • DUS3: IP68 Ultrasonic Level Sensor

  • DRC3: IP68 Corrosive Radar Sensor (8m and 30m range)

  • FMS2: Industrial Water Meter Interface

  • CSD2: Conductivity Salinity and Temperature sensor

  • CTR2: Turbidity and Temperature Sensor

  • CPH2: pH, ORP and Temperature Sensor

  • CDO2: Dissolved Oxygen and Temperature Sensor

  • MSS2: Soil Moisture Sensor

  • MAS2: Outdoor Humidity Sensor

  • MRS2: Rain Sensor (Tipping bucket)

  • ECP2: Cathodic Protection Sensor

  • RS1-4/20: Single channel 4-20mA Interface

  • RS1-P: Single channel Pulse Interface

  • RS1-SDI: Single channel SDI-12 Interface

  • RS1-M: Single channel Modbus Interface

  • RS1-Pt: Single channel Pt100 Interface

  • RM1: Multi-channel Interface

  • RM4-4/20: Multi-channel Interface (4 x 4-20mA Sensor)

  • RM4-Pt: Multi-channel Interface (4 x Pt Sensor)

  • RM4-M: Multi-channel Interface (4 x Modbus)

  • RM4-mV: Multi-channel Interface (4 x mV Sensors)

  • RM4-Pulse: Multi-channel Interface (4 x Pulse Counter)

  • RM4-0/10: Multi-channel Interface (4 x 0-10V Sensor)

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