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RADAR and ULTRASONIC SENSORS
for non-contact level and distance measurement
Radar and Ultrasonic Sensors for Industrial Applications
Ellenex offers a range of radar and ultrasonic sensors tailored for diverse industrial applications, delivering precise and reliable measurement solutions. Both sensor technologies are highly effective for level monitoring in liquids, solids, and slurry materials, as well as in challenging environmental conditions. While ultrasonic sensors are widely known for their affordability and simplicity, radar sensors offer unmatched performance in demanding environments, making them the preferred choice for industries requiring high accuracy and durability.
Ultrasonic sensors, based on sound wave technology, are excellent for applications such as water level monitoring in open channels, environmental studies, and non-contact distance measurement. They are lightweight, energy-efficient, and suitable for installations where conditions are stable and free of heavy interference. However, their performance can be impacted by environmental factors like high humidity, temperature fluctuations, or the presence of dense vapors. In such cases, Ellenex’s advanced radar sensors provide a superior alternative, ensuring consistent accuracy and reliability where ultrasonic technology may fall short.
Radar Sensors for Critical Industrial Applications
Radar sensors operate on electromagnetic waves, providing precise and interference-free measurements regardless of environmental conditions. Unlike ultrasonic sensors, radar sensors are unaffected by dust, extreme temperatures, or high-pressure environments, making them ideal for outdoor applications and heavy industries like mining, oil and gas, and chemical processing. Their ability to penetrate foam, vapor, and other obstructions ensures accurate level detection in complex scenarios.
In addition, radar sensors excel in long-range applications, offering measurement capabilities that ultrasonic sensors cannot match. For example, in large storage tanks, silos, or open reservoirs, radar sensors can measure levels over greater distances with higher accuracy.
Ellenex radar sensors are corrosive resistant and specifically designed to withstand harsh conditions, including corrosive environments and extreme weather, while delivering low maintenance requirements and seamless integration with industrial IoT systems. For industries where precision and reliability are non-negotiable, radar sensors provide the confidence and performance needed to maintain operational efficiency.
Top 10 Industrial Applications for Radar Sensors
Ellenex integrates cutting-edge communication technologies like LoRaWAN and NB-IoT/Cat-M1 into its radar and ultrasonic sensors, ensuring seamless connectivity for industrial applications. These technologies enable long-range communication, low power consumption, and reliable data transfer, making them ideal for remote and hard-to-reach environments. With LoRaWAN, Ellenex sensors can transmit data over distances of up to 15 kilometers in open areas, providing an economical solution for applications requiring wide-area coverage. NB-IoT and Cat-M1 technologies, on the other hand, are perfect for urban or suburban deployments, leveraging existing cellular networks to provide consistent connectivity with minimal infrastructure costs.
The integration of these technologies allows Ellenex radar and ultrasonic sensors to connect directly to cloud platforms, enabling real-time monitoring, predictive maintenance, and enhanced operational efficiency. These sensors are designed for battery-operated systems, ensuring long service life even in energy-constrained environments. Whether used for level monitoring in storage tanks or environmental data collection in remote locations, Ellenex sensors offer the reliability and flexibility needed for industrial IoT applications. You can find the detailed list of IoT applications for Ellenex radar and ultrasonic sensors, but here is the list of top 10 with most inquiries for:
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Chemical Tank Level Monitoring: Accurate measurement of liquid levels in large storage tanks, including oil, corrosive chemicals, crud oil, and wastewater.
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Silo Inventory Management: Monitoring levels of solid materials like grains, cement, or fertilizers in silos. Our IoT radar sensors are offering a reliable close to zero noise for measurements up to 30m.
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Open Channel Flow Measurement: Tracking water levels in rivers, canals, and reservoirs for environmental monitoring.
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Mining Operations: Measuring slurry levels in tailings dams and monitoring heavy equipment performance.
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Oil and Gas Facilities: Level measurement in crude oil tanks, separator vessels, and offshore platforms.
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Chemical Processing: Monitoring levels of corrosive liquids or high-pressure substances in industrial tanks.
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Wastewater Treatment Plants: Measuring water levels in treatment basins and sludge storage tanks.
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Marine Applications: Monitoring ballast tanks and fuel levels in ships and offshore rigs.
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Construction and Aggregate Management: Tracking material levels in cement mixers, sandpits, and construction equipment.
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and last, but the most important one, Manhole water Level Monitoring: Ellenex Radar sensors are result proven for manhole and underground stormwater channels level monitoring. With several deployments in many countries, we offer one of the most accurate and reliable options in the market for this complex application.
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