top of page

Turbidity Monitoring in Remote Industrial Water Treatment Units

Efficient, reliable, and precise solution for enhancing turbidity monitoring in remote industrial water treatment units, promoting improved water quality and resource management.

  • Improved accuracy in turbidity monitoring

  • Enhanced water quality management

  • Near Real-time data for reliable operational decisions

  • Reduced water treatment process inefficiencies.

ellenex.com.png

Solution

The Turbidity Monitoring in Remote Industrial WaterTreatment Units Solution delivers near-real-time measurement of water turbidity (NTU/FNU/FAU), Total Suspended Solids (TSS in mg, water clarity, and sediment load trends across treatment basins, discharge channels, and remote waterways. By digitizing water clarity tracking without the high expense or complexity of traditional wired telemetry, the system enables industrial plant operators to maintain optimal filtration efficiency and prevent environmental sediment pollution. Delivered fully pre-configured out of the box, the solution streams encrypted sensor telemetry directly to the Ellenex Software Platform.  


This IoT-driven water quality monitoring solution provides several key advantages:

  • Zero-Touch Field Deployment: Shipped fully pre-programmed for immediate plug-and-play field setup in under 5 minutes without requiring local software setup or manual driver installation.  

  • Flexible Dual LPWAN Protocols: Freedom to choose between LoRaWAN® (ideal for private industrial plants or municipal facilities with zero ongoing airtime fees) or NB-IoT / LTE-M (for direct public cellular connections across spread-out discharge points).  

  • Nephelometric Optical Precision: Uses 90° infrared light scattering (ISO 7027 compliant) with automatic temperature compensation to deliver stable, accurate turbidity and TSS readings.  

  • Corrosion-Resistant Submersible Construction: Built with an IP68-rated submersible optical sensor probe paired with an IP68 UV-stabilized transmitter enclosure designed for harsh outdoor and liquid environments.  

  • Low Total Cost of Ownership: Combines an internal replaceable 3.6V Lithium battery with ultra-low-power firmware to achieve maintenance-free operational lifespans of up to 10 years.  

  • Fast Capital Return: Accelerates ROI by replacing manual grab sampling, optimizing chemical coagulant usage, preventing filter blinding, and avoiding regulatory fines for high sediment discharge.   Learn More

Turbidity Monitoring in Remote Industrial Water Treatment Units
easytoinstall.png

Easy Install

preconfigured.png

Pre-Configured

secure.png

Secure

quickroi.png

Quick ROI

ruggedised.png

Rugged Design

batteryoperated.png

Battery Operated

Our Turbidity Monitoring in Remote Industrial Water Treatment Units Solution provides a comprehensive approach to efficient water quality management and process control. By leveraging cutting-edge nephelometric optical sensors, industrial facility managers, mining operators, and municipal water authorities can track, control, and optimize their treatment systems in real time. The result is a future-proof solution that not only addresses current environmental challenges but also adapts to changing industrial compliance demands, ultimately protecting infrastructure, public health, and aquatic ecosystems.  

Connecting remote treatment basins, settling ponds, and environmental outfalls to a central digital network transforms static treatment infrastructure into an intelligent water quality network. By feeding continuous sensor data directly to a cloud platform, site engineers gain complete visibility over sediment settling curves while eliminating manual sampling gaps. 


Predictive Performance

Continuous historical logging of turbidity levels, Total Suspended Solids (TSS), and temperature metrics enables predictive process analytics and proactive filtration management. By tracking sediment accumulation rates and clarity trends over time, plant operators can forecast filter bed clogging, optimize chemical flocculant dosing, and schedule backwashing cycles at the exact point of need. This data-driven approach prevents premature filter media wear, avoids excessive chemical consumption, and stabilizes discharge water clarity.


Compliance Assurance

Continuous automated logging from IP68 submersible optical sensors creates an unalterable, audit-ready digital log of effluent clarity, suspended solids concentrations, and discharge events. Replacing periodic manual grab samples with real-time telemetry delivered straight to the Ellenex Software Platform allows environmental managers to effortlessly verify adherence to EPA limits, NPDES permits, and local watershed regulations. Dynamic threshold alarms instantly flag high-turbidity spikes, enabling automated diversion valves to isolate non-compliant effluent before environmental contamination occurs or regulatory fines are triggered.

Battery-Powered Turbidity Monitoring With LoRaWAN® Or NB-IoT/LTE-M Connectivity For Remote Industrial Water Treatment Units.  


Core Operational Capabilities

  • Nephelometric Optical Turbidity Sensing Element

  • LoRaWAN / NB-IoT / LTE-M

  • IP68 Weatherproof Sensor

  • IP66 UV-Protected Enclosure

  • Up to 10-Year Battery Life

  • Cloud / API / SCADA Integration



Remote Industrial Water Quality Monitoring with Ellenex Battery-Operated Turbidity Sensors

WQ-TU-TR
Purple Podiums

Uninterrupted and accurate monitoring of water turbidity is vital in maintaining optimal operational efficiency and mitigating environmental risks in remote industrial water treatment units.

Industrial Outdoor LoRaWAN Gateway Specifications

For customers deploying the LoRaWAN package, the high-performance industrial gateway provides complete self-managed coverage. It is pre-configured to forward packet data to the Ellenex Platform.

NB IoT LTE Cat M1 logo.png
LoRaWAN%20logo_edited.png

System Architecture

The integrated Solution telemetry platform is designed around a dual-LPWAN (Low Power Wide Area Network) hardware architecture, giving operators the flexibility to deploy either LoRaWAN or cellular-based (supporting NB-IoT and LTE Cat M1) network configurations depending on local infrastructure and regional topology. Both communication technologies represent the cutting edge of industrial IoT, designed to penetrate challenging physical barriers and achieve multi-kilo meter propagation distances while maintaining extremely low electrical current draws.

 

The Ellenex telemetry pipeline follows a streamlined 4-step end-to-end data flow designed to give customers total choice over their network infrastructure and software platform:

  1. Sensor: The single Ellenex battery-powered field device directly measures physical parameters, digitizes analog signals, applies factory calibration parameters, packages telemetry into AES-128 encrypted payloads, and manages low-power sleep modes within a unified unit. Learn More:

  2. Wireless Infrastructure Options:

    • Option A (LoRaWAN Option): Transmits sub-GHz radio packets to an Ellenex Pre-Configured Outdoor Gateway. The gateway acts as a transparent Layer-1/Layer-2 RF-to-IP bridge. Learn More

    • Option B (Cellular NB-IoT / LTE-M Option): Transmits encrypted telemetry directly across licensed 3GPP cellular networks to public mobile base station towers. Learn More.

Turbidity Monitoring in Remote Industrial Water Treatment Units

   3. Network Core & Data Routing Layer: Encrypted sub-GHz packets are securely routed from the gateway to the Ellenex Network               Server (LNS). The LNS manages crucial network functions—including device authentication, payload decryption, and frame                   deduplication—ensuring clean, secure sensor data is seamlessly delivered to Ellenex Software Platform.

   4. Data Processing & Platform Visualization: All telemetry is ingested, decoded, and visualized seamlessly within the Ellenex Cloud           Software Platform. The software transforms raw sensor data into actionable insights through real-time dashboards, historical trend         analysis, threshold alerting, and device health management.

GAteway Specifications.jpg

Connectivity & Visualisation Platform

ellenex software platform 1.png

With its advanced features and ease of use, Ellenex’s software platform enables effective monitoring and management of remote operations—ensuring efficient, sustainable, and reliable resource management.

  • Encrypted ultra-low power communication protocol.

  • Advanced device inventory​.

  • Integration of APIs for enterprise systems.

  • Multi-tenant role-based access control.

  • Data export and import.

  • White-label platform for enterprise runs on private accounts.

  • Variable alarm setting for high and low thresholds and multi-channel alerting.

  • Sampling and transmission interval configuration.

  • Transmission condition configuration.

  • Other configurations and customizations available on request.

Ellenex's software platform is a comprehensive, user-friendly solution specifically designed for remote monitoring and management.
The platform offers a robust range of features tailored for off grid, distributed, and critical operations, including:

  • Real-Time Data Visualization: Monitor live operational status, levels, and key metrics across all your locations from a centralized dashboard.

  • Customizable Alerts & Notifications: Receive instant warnings for threshold breaches, sudden drops, or anomalous activity before minor issues become costly failures.

  • Historical Data Analysis & Predictive Analytics: Track consumption patterns, analyze usage trends, and forecast future demand to optimize maintenance and supply schedules.

  • Seamless System & API Integration: Easily feed raw or aggregated telemetry into your existing enterprise software, SCADA, or ERP systems using Ellenex’s secure Open API.

Key Benefits

Ellenex Software Platform Dashboard.jpg
Ellenex Software Platform Dashboard
Individual Device Details and Data Analytics View.jpg
Individual Device Details & Data Analytics View
Parameter Configuration and GPS Location View.jpg
Parameter Configuration and GPS Location View
Device Management Interface.jpg
Device Management Interface
Historical Data and Performance Analytics Dashboard.jpg
Historical Data & Performance Analytics 
Remote Command and Downlink Control Log.jpg
Remote Command and Downlink Control Log
main-dashboard.png
device-page.png
monitor.png
control.png
alert.png

Ellenex Asset Monitoring App

Custom alert and Notification Setup Interface.jpg
Custom alert and Notification Setup Interface
Data Export and Reporting Interface.jpg
Data Export and Reporting Interface
Webhook and Data Forwarding Management Interface.jpg
Webhook and Data Forwarding Interface
Sensor Calibration and formula configuration Interface.jpg
Sensor Calibration and Formula Configuration 

Integration Options

A core competitive advantage of the solution is its complete pre-configured, plug-and-play design. Both the cellular and LoRaWAN (with local gateway) variants arrive fully configured and ready for connection to the Ellenex platform out of the box, eliminating the complexities of local software setup, sensor programming, or manual network registration.
The end-to-end package includes the following integration characteristics:

 

  • Zero Technical Hassles: No extra power tools, driver setup, or developer configurations are required. Deployment is completed in under 5 minutes.

  • Pre-Configured Gateway Provisioning: The industrial outdoor gateway is pre-commissioned to automatically bind with the Ellenex LNS stack. Once powered via PoE or DC, it immediately discovers sensors, decrypts the payloads, and relays them directly to the centralized cloud dashboard, seamlessly routing data to the Ellenex Platform.

  • Pre-Configured SIM & Connectivity: For NB-IoT deployments, the transmitter is shipped with a pre-configured 4FF Nano-SIM card and active carrier subscription, ready to transmit on regional networks immediately upon power-up.

  • Unified Fleet Visualization: Once powered on, both device variants automatically check in and populate their respective live measurement streams to the user’s centralized mobile app or web dashboard.

Frequently Asked Questions

How does the Turbidity Monitoring in Remote Industrial Water Treatment Units Solution accurately measure water clarity in changing light conditions?

The Turbidity Monitoring in Remote Industrial Water Treatment Units Solution relies on an optical sensing assembly engineered around the ISO 7027 international standard for water quality measurement. It utilizes a 90° nephelometric design where an internal light-emitting diode projects a focused infrared beam into the liquid medium. As this beam encounters suspended particulates, light is scattered in all directions; a photodetector positioned at a precise 90-degree angle detects the intensity of this scattered light, which is directly proportional to the concentration of suspended solids. Because the sensor operates using an infrared wavelength, it is completely unaffected by ambient sunlight variations, surface reflections, or natural water color changes. The optical assembly digitizes these raw signals internally, applies integrated temperature compensation, and transmits true turbidity (NTU/FNU/FAU) and Total Suspended Solids (TSS in mg/L) data to the Ellenex Software Platform.


How are Total Suspended Solids (TSS) derived from optical turbidity readings in the Turbidity Monitoring in Remote Industrial Water Treatment Units Solution?

While nephelometric optical sensors measure light scattering in NTU or FNU, water treatment managers often require mass-based concentration metrics like Total Suspended Solids (TSS) measured in mg/L. The Ellenex Software Platform bridges this requirement by offering an integrated formula configuration and calibration engine. Users can input site-specific laboratory gravimetric analysis data to establish a mathematical correlation curve between NTU values and TSS concentrations. Once this formula is assigned to a device on the platform, the incoming live turbidity telemetry stream is automatically transformed in real time into an updated TSS reading. This enables plant operators to continuously monitor physical sediment weight without waiting days for manual laboratory filter drying and weighing procedures.


What cable lengths and enclosure options are available for open lagoons or settling basins?

The Turbidity Monitoring in Remote Industrial Water Treatment Units Solution is constructed to endure harsh outdoor industrial environments. The sensing head features an IP68-rated submersible optical body that is fully corrosion-resistant, making it suitable for long-term submersion in raw sewage, chemical treatment basins, or acidic mining drainage. It comes standard with a heavy-duty, polyurethane-jacketed submersible cable in 3-meter or 7-meter lengths, with custom cable lengths available for deeper reservoirs or offshore outfalls. The surface-mounted wireless transmitter housing is protected by an IP68 UV-stabilized chassis designed to prevent physical degradation, water ingress, and internal condensation even when subjected to intense sunlight, heavy rainfall, or severe freezing conditions.


How are plant operators alerted through the Ellenex Software Platform if a clarifier failure causes sudden sediment carryover?

The Ellenex Software Platform includes an advanced, multi-channel dynamic alerting engine designed to prevent unnoticed water quality breaches. System administrators can set dynamic upper and lower threshold limits, rate-of-change alarms, and multi-stage notification rules directly through the web interface. If a clarifier failure, sludge blanket turnover, or filter media blowout causes effluent turbidity or derived TSS levels to spike beyond defined safety margins, the platform immediately triggers automated alerts. These notifications are dispatched instantly via SMS, email, or app push notifications to designated operations personnel, ensuring immediate awareness and allowing field technicians to initiate emergency backwashing or stop discharge before environmental damage occurs.


What wireless option is recommended for isolated settling ponds lacking cellular coverage?

To accommodate varied site topologies, the Turbidity Monitoring in Remote Industrial Water Treatment Units Solution is manufactured in two primary wireless hardware variants: LoRaWAN® (-L) and Cellular LPWAN (-N) supporting NB-IoT and LTE Cat-M1. For remote tailing ponds, isolated settling basins, or rural water catchments where commercial cellular coverage is weak or unavailable, the LoRaWAN variant (-L) is the recommended choice. It utilizes unlicensed sub-GHz radio frequencies (868/915 MHz) via Chirp Spread Spectrum modulation to transmit encrypted sensor packets over several kilometers to a local, solar-powered Ellenex Outdoor Gateway. Conversely, if the deployment site sits within a public cellular footprint, the Cellular variant (-N) connects directly to nearby mobile towers using built-in SIM connectivity without requiring any local gateway hardware.


How long does the battery last in the Turbidity Monitoring in Remote Industrial Water Treatment Units Solution under normal field operation?

The solution is designed for off-grid operations where external power wiring is unavailable or cost-prohibitive. The device is powered by an internal, replaceable 3.6V Lithium  primary battery known for its extremely low self-discharge rate and wide operating temperature range. The hardware utilizes ultra-low-power microcontrollers and low-power wide-area network (LPWAN) communication modules that remain in a deep sleep state between measurement cycles. On the Ellenex Software Platform, operators can remotely adjust the device's sampling and data transmission intervals. Under standard reporting intervals (such as hourly or bi-hourly transmissions), the sensor achieves an operational battery lifespan of up to 10 years, drastically lowering field maintenance costs.

Do you want to discuss your application?
Contact us for a customized applications

Please fill out the form to set consultation session with our team and discuss your application.

Thanks for reaching out! We will get back to you as soon as possible.

Upload supportive document
(Max file size of 15MB)
ellenex.com.png
bottom of page