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Air filter performance monitoring in industrial HVAC systems

Energy-efficient IoT-enabled solution for improving air filter performance in industrial HVAC systems, ensuring optimum air quality while lowering energy consumption.

  • Enhanced air filter performance monitoring

  • Improved air quality control

  • Energy conservation and cost reduction

  • Near Real-time data for superior system management.

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Solution

By implementing Ellenex's battery-operated PDT2-N differential pressure sensor in conjunction with NB-IoT technology, we can offer a near real-time, remote monitoring solution for air filter performance in industrial HVAC systems. The PDT2-N sensor measures the differential pressure across the air filter, allowing for precise and continuous monitoring of filter performance. When the sensor detects a significant drop in pressure, indicating the filter is clogged or underperforming, it sends an alert via the NB-IoT network to a central monitoring system or directly to the maintenance team.


Benefits of this approach include:

  1. Near Real-time monitoring: The PDT2-N sensor enables continuous, near real-time monitoring of air filter performance, allowing for timely detection of clogged filters and ensuring optimal air quality and energy efficiency.

  2. Remote access: Utilizing NB-IoT technology allows for remote access and monitoring, reducing the need for frequent manual inspections and eliminating human error.

  3. Battery-operated: The PDT2-N sensor's battery-operated design ensures low power consumption, making it an eco-friendly and cost-effective solution.

  4. Easy integration: The PDT2-N sensor can easily be integrated into existing HVAC systems, offering a seamless transition to this advanced monitoring solution.

  5. Improved maintenance: The near real-time data provided by the PDT2-N sensor allows for more efficient maintenance planning, resulting in reduced downtime, lower labor costs, and extended filter life.


By implementing the Ellenex PDT2-N differential pressure sensor with NB-IoT technology, industrial HVAC systems can optimize air filter performance, leading to improved air quality, reduced energy consumption, and overall cost savings.

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Easy Install

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Pre-Configured

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Secure

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Quick ROI

Air filter performance monitoring in industrial HVAC systems
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Rugged Design

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Battery Operated

The performance and efficiency of air filters in industrial HVAC systems are crucial for maintaining optimal air quality and reducing energy consumption. Over time, these filters become clogged with particles and dust, which can negatively affect air quality and result in increased energy consumption due to the need of fan overload to maintain the desired temperature and airflow. Monitoring air filter performance is essential to detect when filters need to be cleaned or replaced. However, traditional methods of air filter monitoring can be time-consuming, labor-intensive, and prone to human error.

Challenge

Optimize Industrial HVAC Efficiency with Air Filter Performance Monitoring using Ellenex PDT2-N IoT Sensor

PPM-HV-A-N
Purple Podiums

Revolutionize air filter performance monitoring in industrial HVAC systems by harnessing the power of battery-operated IoT sensors and NB-IoT technology to save energy and improve air quality.

Ellenex employs cutting-edge communication technology by utilizing the LTE Cat M1 protocol, which operates on 4G and 5G cellular networks, making it suitable for mobile and stationary monitoring applications. However, its remarkably low power consumption and superior penetration rate, specifically designed for industrial solutions, sets it apart. Narrowband Internet of Things (NB-IoT) and LTE Cat M1 are advanced communication technologies that offer significant advantages for monitoring applications. These technologies provide efficient and reliable connectivity for IoT devices, allowing for seamless communication between our sensor and remote monitoring systems. NB-IoT and LTE Cat M1 are known for their low power consumption, enabling prolonged battery life for the devices, which is crucial for remote or hard-to-reach areas. Moreover, these technologies offer excellent penetration capabilities, allowing for reliable communication even in challenging environments, such as underground or remote locations where devices are often deployed. NB-IoT and LTE Cat M1 also provide secure and scalable connectivity, enabling robust and cost-effective solutions for monitoring applications in various industrial sectors, including agriculture, utilities, logistics, and more.

Technology

Air filter performance monitoring in industrial HVAC systems

Connectivity & Visualisation Platform

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  • Encrypted ultra-low power communication protocol

  • Advanced device inventory

  • Integration APIs for enterprise systems

  • Multi-tenant role-based access control

  • Data export and import

  • White-label platform for enterprise runs on private account

  • Variable alarm setting for high and low thresholds and multi-channel alerting

  • Sampling and transmission interval configuration

  • Transmission condition configuration

  • Other configurations and customisation available on request

Ellenex's software platform is a comprehensive and user-friendly solution specifically designed for diesel delivery management. The platform offers a wide range of features tailored for diesel delivery operations, including real-time data visualization, customizable alerts and notifications, historical data analysis, and predictive analytics. It provides users with a holistic view of their diesel delivery assets, allowing them to make data-driven decisions for optimal fuel management. The platform is accessible via web browsers and mobile devices, providing convenient remote access
to critical information anytime, anywhere. Ellenex's software platform is designed with a user-centric approach, offering intuitive navigation and a user-friendly interface for easy setup and configuration. With its advanced features and ease of use, Ellenex's software platform empowers users to effectively monitor and manage their diesel delivery operations in remote areas, ensuring efficient and sustainable fuel resource management.

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Single shot data visualisation of devices
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Asset location indication and complex formula
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Volume calculation and prediction
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Easy historic data analysis
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Device list visualisation on map
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Asset location monitoring (for mobile assets)
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Ellenex Asset Monitoring App

Integration Options

Ellenex's filter performance monitoring solution sets itself apart with its pre-configured and plug-and-play design, eliminating the complexities of configuration, programming, and connection to the platform. This unique approach ensures that users can start monitoring performance and cleanness of the air filters in the air handling units quickly and easily  without any technical hassles. Additionally, Ellenex offers seamless integratability at both the network and platform levels, allowing for easy integration with any network or visualization/analysis platform. This competitive advantage makes Ellenex's solution highly adaptable and compatible with existing systems, providing users with flexibility and convenience in managing their diesel resources effectively.

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Industries:

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hvac monitoring
water monitoring
diesel tank monitoring
differential pressure sensor
well monitoring
wireless sensor
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  • Air Compressor Operation Monitoring

  • Asset Cathodic Protection Monitoring

  • Asset Temperature Monitoring

  • Boilers Pressure and Temperature Monitoring

  • Building Structural Health Monitoring

  • Chemical Tanks Level Monitoring

  • Data Centre and Clean Room Pressure Monitoring

  • Diesel Delivery Management

  • Differential Pressure Monitoring

  • Dump Truck Overload and Operation Monitoring

  • Dust Collection System Monitoring

  • Farm Fish Operation Monitoring

  • Flood Monitoring

  • Frozen Food Delivery Management

  • Grain Silo Level Monitoring

  • HVAC Air Filter Performance Monitoring

  • HVAC Airflow Monitoring

  • Hydraulic Systems Overload Monitoring

  • Industrial Gas Cylinders Level Monitoring

  • Industrial Water Meters Digitalisation

  • Land Movement Monitoring

  • Liquid Storage Tank Level Monitoring

  • Manhole Blockage Monitoring

  • Milk Tank Level Monitoring

  • Negative Pressure Monitoring

  • Operational System Digitalisation

  • Pipe Temperature and Pressure Monitoring

  • Pump Pressure Monitoring

  • Rain Level Monitoring

  • Remote Diesel Tank Level Monitoring

  • Soil Moisture Monitoring

  • Trucks Overload Monitoring

  • Underground Water Pipeline Pressure Monitoring

  • Waste Liquid Delivery Management

  • Wastewater Pipe Pressure Monitoring

  • Water Filter Performance Monitoring

  • Water Quality Monitoring

  • Water Supply Monitoring

  • Water Tank Level Monitoring

  • Water Wells Level Monitoring

Key pre-configured Industrial IoT solutions

Main Industrial IoT Sensors: 

  • PTS2: Industrial Pressure (0.2bar to 1,000bar)

  • PTC2: Corrosive Resistant Pressure

  • PTD2: Pressure Sensor with Built-in Temperature Sensor

  • PTDH2: High Temperature Pressure and Temperature Sensor

  • PTG2: Pressure with Built-in GPS

  • PTS3: IP68 Pressure Sensor

  • PTF2: Flush Type Pressure Sensor

  • PTF2: Thich film Flush type Pressure

  • PTE2: Earth Pressure Sensor

  • PDS2: Industrial Differential Pressure Sensor

  • PDG2: DP with Built-in GPS

  • PDT2: Ultra Low Range Air Pressure and Temperature

  • PLS2: Submersible Level (1m to 200m range)

  • PLC2: Corrosive Resistant Level (Titanium)

  • PLD2: Level Sensor with Built-in Temperature

  • PLG2: Level Sensor with Built-in GPS

  • PLS3: Submersible Level Sensor with IP68 Housing

  • PLM2: Well Level Sensor (15.8mm Sensor Head, 2in Housing)

  • PLMD2: Well Level and Temperature Sensor

  • TTS2: Industrial Temperature Sensor

  • TTG2: Temperature Sensor with Built-in GPS

  • TTS3: Temperature Sensor with IP68 housing

  • TTS2: Pipe Temperature Sensor

  • DUS3: IP68 Ultrasonic Level Sensor

  • DRC3: IP68 Corrosive Radar Sensor (8m and 30m range)

  • FMS2: Industrial Water Meter Interface

  • CSD2: Conductivity Salinity and Temperature sensor

  • CTR2: Turbidity and Temperature Sensor

  • CPH2: pH, ORP and Temperature Sensor

  • CDO2: Dissolved Oxygen and Temperature Sensor

  • MSS2: Soil Moisture Sensor

  • MAS2: Outdoor Humidity Sensor

  • MRS2: Rain Sensor (Tipping bucket)

  • ECP2: Cathodic Protection Sensor

  • RS1-4/20: Single channel 4-20mA Interface

  • RS1-P: Single channel Pulse Interface

  • RS1-SDI: Single channel SDI-12 Interface

  • RS1-M: Single channel Modbus Interface

  • RS1-Pt: Single channel Pt100 Interface

  • RM1: Multi-channel Interface

  • RM4-4/20: Multi-channel Interface (4 x 4-20mA Sensor)

  • RM4-Pt: Multi-channel Interface (4 x Pt Sensor)

  • RM4-M: Multi-channel Interface (4 x Modbus)

  • RM4-mV: Multi-channel Interface (4 x mV Sensors)

  • RM4-Pulse: Multi-channel Interface (4 x Pulse Counter)

  • RM4-0/10: Multi-channel Interface (4 x 0-10V Sensor)

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