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Remote Chemical Tanks Level Monitoring

Improving safety and efficiency with remote chemical tank monitoring

  • Precise monitoring to optimize chemical storage practices

  • Near Real-time data for operational accuracy and safety

  • Harnessing the power of IoT for reliable, remote monitoring

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Solution

Ellenex's battery-operated Submersible Level Sensor with corrosion resistance is a reliable solution that leverages NB-IoT technology for remote chemical tank level monitoring. The specific IoT sensor used is the Ellenex Submersible Level Sensor, designed for harsh industrial applications with an IP65 rating.


The benefits of using this approach include:

  1. Near real-time data: Providing timely information on tank levels to optimize operations and quickly respond to potential issues.

  2. Corrosion resistance: Ensuring the sensor's longevity and reliability in harsh chemical environments.

  3. Battery-operated: Offering a low-maintenance, long-lasting solution without the need for external power sources.

  4. Wireless connectivity: Utilizing NB-IoT technology for seamless communication and data transmission.

  5. Enhanced safety: Reducing the risk of accidents by providing accurate and timely tank level data.

  6. Cost-effective: Reducing labor costs associated with manual inspections and maintenance.


Implementing Ellenex's Submersible Level Sensor with NB-IoT technology in remote chemical tank monitoring will significantly improve operational efficiency, safety, and environmental compliance.

Remote Chemical Tanks Level Monitoring
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Easy Install

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Pre-Configured

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Secure

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Quick ROI

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Rugged Design

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Battery Operated

Remote chemical tanks in various industries, such as oil and gas, wastewater, and agriculture, require regular monitoring to maintain optimal levels, prevent overflows, and ensure the safe storage of hazardous chemicals. Traditional monitoring methods can be labor-intensive, time-consuming, and may not provide near real-time data, increasing the risk of accidents and affecting operational efficiency.

Remote Chemical Tank Level Monitoring for Efficient Management and Enhanced Safety

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Effective remote chemical tank level monitoring is crucial to ensuring efficient operations, environmental safety, and the prevention of costly accidents.

Industrial Outdoor LoRaWAN Gateway Specifications

For customers deploying the LoRaWAN package, the high-performance industrial gateway provides complete self-managed coverage. It is pre-configured to forward packet data to the Ellenex Platform.

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System Architecture

The integrated Solution telemetry platform is designed around a dual-LPWAN (Low Power Wide Area Network) hardware architecture, giving operators the flexibility to deploy either LoRaWAN or cellular-based (supporting NB-IoT and LTE Cat M1) network configurations depending on local infrastructure and regional topology. Both communication technologies represent the cutting edge of industrial IoT, designed to penetrate challenging physical barriers and achieve multi-kilo meter propagation distances while maintaining extremely low electrical current draws.

 

The Ellenex telemetry pipeline follows a streamlined 4-step end-to-end data flow designed to give customers total choice over their network infrastructure and software platform:

  1. Sensor: The single Ellenex battery-powered field device directly measures physical parameters, digitizes analog signals, applies factory calibration parameters, packages telemetry into AES-128 encrypted payloads, and manages low-power sleep modes within a unified unit. Learn More:

  2. Wireless Infrastructure Options:

    • Option A (LoRaWAN Option): Transmits sub-GHz radio packets to an Ellenex Pre-Configured Outdoor Gateway. The gateway acts as a transparent Layer-1/Layer-2 RF-to-IP bridge. Learn More

    • Option B (Cellular NB-IoT / LTE-M Option): Transmits encrypted telemetry directly across licensed 3GPP cellular networks to public mobile base station towers. Learn More.

Remote Chemical Tanks Level Monitoring

   3. Network Core & Data Routing Layer: Encrypted sub-GHz packets are securely routed from the gateway to the Ellenex Network               Server (LNS). The LNS manages crucial network functions—including device authentication, payload decryption, and frame                   deduplication—ensuring clean, secure sensor data is seamlessly delivered to Ellenex Software Platform.

   4. Data Processing & Platform Visualization: All telemetry is ingested, decoded, and visualized seamlessly within the Ellenex Cloud           Software Platform. The software transforms raw sensor data into actionable insights through real-time dashboards, historical trend         analysis, threshold alerting, and device health management.

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Connectivity & Visualisation Platform

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With its advanced features and ease of use, Ellenex’s software platform enables effective monitoring and management of remote operations—ensuring efficient, sustainable, and reliable resource management.

  • Encrypted ultra-low power communication protocol.

  • Advanced device inventory​.

  • Integration of APIs for enterprise systems.

  • Multi-tenant role-based access control.

  • Data export and import.

  • White-label platform for enterprise runs on private accounts.

  • Variable alarm setting for high and low thresholds and multi-channel alerting.

  • Sampling and transmission interval configuration.

  • Transmission condition configuration.

  • Other configurations and customizations available on request.

Ellenex's software platform is a comprehensive, user-friendly solution specifically designed for remote monitoring and management.
The platform offers a robust range of features tailored for off grid, distributed, and critical operations, including:

  • Real-Time Data Visualization: Monitor live operational status, levels, and key metrics across all your locations from a centralized dashboard.

  • Customizable Alerts & Notifications: Receive instant warnings for threshold breaches, sudden drops, or anomalous activity before minor issues become costly failures.

  • Historical Data Analysis & Predictive Analytics: Track consumption patterns, analyze usage trends, and forecast future demand to optimize maintenance and supply schedules.

  • Seamless System & API Integration: Easily feed raw or aggregated telemetry into your existing enterprise software, SCADA, or ERP systems using Ellenex’s secure Open API.

Key Benefits

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Ellenex Software Platform Dashboard
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Individual Device Details & Data Analytics View
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Parameter Configuration and GPS Location View
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Device Management Interface
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Historical Data & Performance Analytics 
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Remote Command and Downlink Control Log
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Ellenex Asset Monitoring App

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Custom alert and Notification Setup Interface
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Data Export and Reporting Interface
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Webhook and Data Forwarding Interface
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Sensor Calibration and Formula Configuration 

Integration Options

A core competitive advantage of the solution is its complete pre-configured, plug-and-play design. Both the cellular and LoRaWAN (with local gateway) variants arrive fully configured and ready for connection to the Ellenex platform out of the box, eliminating the complexities of local software setup, sensor programming, or manual network registration.
The end-to-end package includes the following integration characteristics:

 

  • Zero Technical Hassles: No extra power tools, driver setup, or developer configurations are required. Deployment is completed in under 5 minutes.

  • Pre-Configured Gateway Provisioning: The industrial outdoor gateway is pre-commissioned to automatically bind with the Ellenex LNS stack. Once powered via PoE or DC, it immediately discovers sensors, decrypts the payloads, and relays them directly to the centralized cloud dashboard, seamlessly routing data to the Ellenex Platform.

  • Pre-Configured SIM & Connectivity: For NB-IoT deployments, the transmitter is shipped with a pre-configured 4FF Nano-SIM card and active carrier subscription, ready to transmit on regional networks immediately upon power-up.

  • Unified Fleet Visualization: Once powered on, both device variants automatically check in and populate their respective live measurement streams to the user’s centralized mobile app or web dashboard.

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